Date: 2020-07-28
Efficient printing isn't just about precision on paper—it’s also about the systems behind the scenes that ensure smooth, uninterrupted operation. One such unsung hero is the Periphery AirStar, an air-cooled unit designed to provide consistent, reliable air supply for various functions throughout the printing process. While it may not be the most visible component, its impact on performance, energy efficiency, and press stability is significant.
What Is Periphery AirStar?
Periphery AirStar is a centralized, air-cooled supply system responsible for delivering the compressed air needed across a printing press. From sheet separation at the feeder to vacuum and blow air in the delivery section, compressed air is used in multiple places to handle paper accurately and efficiently. AirStar ensures that this air is clean, cool, and precisely regulated—vital for consistent performance and smooth material handling.
What sets this system apart is its air-cooling capability, which eliminates the need for water cooling and simplifies installation and maintenance while offering an environmentally friendly solution.
Stable Performance Through Reliable Air Supply
In high-speed printing, even a minor fluctuation in air pressure can lead to feeding errors, misalignment, or paper jams. AirStar addresses this by maintaining a consistent air supply throughout the entire production cycle. Whether managing vacuum air for sheet hold-down or blow air for separation and transport, the system ensures each section receives the exact volume and pressure it needs.
This reliability directly contributes to higher uptime, fewer interruptions, and more predictable results.
Energy-Efficient Cooling
AirStar’s air-cooled design is a major advantage in terms of energy and environmental impact. Traditional water-cooled systems require complex plumbing and consume significant resources. In contrast, AirStar uses ambient air to cool its internal systems, reducing water usage and simplifying infrastructure requirements.
This makes it an excellent option for print facilities aiming to lower their ecological footprint while still maintaining high-performance standards.
Noise Reduction and Operator Comfort
Centralizing the air supply and managing it with modern air-cooled technology helps reduce operational noise levels on the press floor. This contributes to a quieter, more comfortable working environment—an increasingly important consideration for print shops focused on employee well-being and safety.
Less ambient noise also means clearer communication among team members and fewer distractions during operation, which can help reduce errors and improve productivity.
Reduced Maintenance and Downtime
AirStar is designed for long service intervals and low maintenance. With fewer moving parts and no need for water system maintenance, it simplifies upkeep and reduces the risk of mechanical failure. Filters and service points are easy to access, allowing technicians to perform routine checks quickly without disrupting production.
The result is a more reliable workflow and a press that can run for longer stretches without unexpected delays.
Intelligent Integration
Periphery systems like AirStar are typically integrated with the press’s control software, allowing operators to monitor air pressure, flow, and system status directly from the main console. Alerts can be configured for pressure drops, filter replacement, or system diagnostics, ensuring proactive maintenance and minimizing downtime.
This digital oversight supports greater transparency in operation and helps teams respond swiftly to any potential issues before they affect print quality or productivity.
Consistency Across Long Runs
In longer production runs, maintaining consistent sheet handling becomes increasingly challenging. AirStar’s stable air delivery is key to preventing feed errors that typically arise due to overheating or fluctuating pressure. By ensuring a steady supply of cooled air, the system helps maintain perfect register and sheet alignment from the first to the last sheet.
This level of consistency is essential for brand-critical materials and high-volume print jobs where precision and uniformity are non-negotiable.
Conclusion
The Periphery AirStar system plays a crucial role in ensuring smooth, efficient, and environmentally conscious press operation. Its air-cooled design, reliability, and seamless integration make it a valuable asset in any professional printing environment. Though it operates quietly in the background, its benefits are loud and clear—delivering the dependable performance that modern print production demands.
Author: Ahmet Karakus
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