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MBO Vacustar

Date: 2019-07-04

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In the world of commercial printing, efficiency and precision are paramount to ensure high-quality outputs and smooth production workflows. One technology that has made a significant impact in enhancing these aspects is the MBO Vacustar system. This technology, designed for the post-press stage, focuses on improving the sheet handling process, particularly during the folding stage, where the quality and accuracy of the fold are crucial. Understanding how the MBO Vacustar system works and its advantages can give print professionals the tools they need to optimize their operations and deliver top-notch printed materials.

What Is the MBO Vacustar System?
The MBO Vacustar system is an advanced sheet handling technology that uses vacuum-assisted technology to facilitate the smooth transportation and precise folding of printed sheets. It is particularly useful in the finishing phase of printing, where precision and efficiency are crucial. The system utilizes a vacuum to hold and transport sheets, ensuring they are positioned accurately before folding, even when handling delicate or lightweight materials.

The Vacustar system works by creating a vacuum effect that pulls the sheets toward the rollers or folding plates, ensuring that the sheets stay flat and aligned during the folding process. This ensures that the sheets do not wrinkle, misalign, or become damaged as they move through the folding unit. The vacuum system can be fine-tuned to handle various paper weights and thicknesses, making it adaptable for a wide range of print jobs.

How the MBO Vacustar System Improves Print Finishing
1. Enhanced Sheet Control and Precision
The primary benefit of the MBO Vacustar system is its ability to maintain precise control over the printed sheets as they pass through the folding process. The vacuum effect holds the sheets securely, preventing any movement that could lead to misalignment. This results in precise and uniform folds, essential for creating clean, professional-quality prints, especially in jobs that require multi-panel brochures, catalogs, or flyers.

Whether dealing with lightweight paper, glossy finishes, or thicker stock, the system ensures that each sheet is accurately positioned before it enters the folding unit. This enhanced control significantly reduces the chance of errors, such as uneven folds or misaligned panels, which can affect the appearance and functionality of the final product.

2. Minimized Paper Damage
In high-speed printing environments, it’s crucial to handle paper with care to prevent damage. Traditional folding systems, which rely on mechanical pressure or rollers, can sometimes lead to paper distortion or tearing, particularly with delicate or thin paper stocks. The vacuum-based MBO Vacustar system, however, minimizes this risk. The gentle vacuum grip holds the paper without applying direct pressure, significantly reducing the likelihood of creases, tears, or wrinkles during the folding process.

This paper-friendly approach ensures that the printed sheets retain their integrity throughout the finishing stages, leading to a higher-quality end product. It’s especially important when working with specialty papers or high-quality prints, where any damage could compromise the appearance and overall quality.

3. Increased Efficiency in High-Speed Production
Efficiency is key in high-volume printing operations, where meeting deadlines and maintaining production speeds is crucial. The MBO Vacustar system enhances the overall efficiency of the folding process by reducing the need for constant adjustments and interventions. Since the vacuum system helps maintain precise sheet control, there’s less need for frequent recalibration or manual handling during the folding process.

This allows operators to focus on other aspects of production while the Vacustar system ensures that the sheets are transported and folded correctly. The result is faster production times, fewer delays, and less downtime for re-adjustment or troubleshooting, which ultimately leads to greater output and improved profitability for print shops.

4. Versatility with Different Paper Types
The versatility of the MBO Vacustar system is another significant advantage. In commercial printing, print jobs often require handling various types of paper with different weights, finishes, and textures. The MBO Vacustar system is designed to adapt to these different substrates without compromising its ability to maintain precision and efficiency.

Whether working with lightweight paper, coated stock, or heavier paper types, the vacuum system can be adjusted to ensure optimal sheet handling, making it ideal for a wide range of print jobs. This flexibility allows print shops to take on diverse projects and meet the needs of a broad customer base, all while maintaining high-quality standards.

5. Reduced Paper Waste
In any print production, reducing waste is essential not only for environmental sustainability but also for cost management. The precise sheet handling offered by the MBO Vacustar system significantly reduces the risk of paper jams, misalignments, and defects during the folding process. By ensuring that each sheet is accurately positioned before folding, the system minimizes the chance of printing defects that can lead to wasted paper and ink.

Moreover, the increased efficiency of the system means fewer test prints and adjustments are necessary, further reducing material waste and optimizing the overall production process.

6. Adaptable for Complex Folding Tasks
The MBO Vacustar system is particularly advantageous when handling complex folding tasks. For projects that require multiple folds or intricate fold patterns, the precise control offered by the vacuum system ensures that the paper is accurately folded at every stage. Whether it’s a simple single fold or a more intricate multi-panel fold, the Vacustar system adapts to the needs of the job, providing consistency and accuracy for even the most complex print runs.

This adaptability is especially useful for print shops that handle a wide range of print products, from simple brochures to more complicated marketing materials like catalogs, pamphlets, or product guides.

Conclusion
The MBO Vacustar system has become a crucial component in the finishing stage of many print operations. By providing enhanced sheet control, reducing paper damage, and improving efficiency, this vacuum-based system helps print professionals deliver high-quality, precise results on time and within budget. Whether handling lightweight paper, specialty stocks, or complex fold patterns, the Vacustar system adapts to various paper types and folding requirements, ensuring that each job is completed to the highest standards.

Incorporating this technology into a print production line can lead to fewer errors, reduced waste, and a more efficient workflow, all of which contribute to improved profitability and customer satisfaction. For print shops looking to elevate their folding and finishing processes, the MBO Vacustar system offers a reliable, innovative solution that ensures precision, quality, and efficiency.

Author: Ahmet Karakus

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